The Challenge

Baystar required a complete controls solution for Splashpoint’s plant, covering both control and small power for new equipment. The project needed a single supplier to take responsibility for panel design through to software development, bench testing, and final commissioning, while aligning strictly with the design team’s description of operation and drawings.​

What We Delivered

Technical Scope:

• Developed full I/O points list for control system and small power based on issued technical drawings and Des‑Op
• Designed and manufactured a new MCC panel with integrated HMI and system graphics
• Produced panel drawings (Rev 0) for approval prior to build, then carried out full panel build, inspection and delivery to site
• Developed Tridium / Niagara N4 control strategy, including I/O and network configuration, heat/electricity meter integration, and functional testing by section
• Completed pre‑commissioning: wiring reviews, Jace commissioning, point‑to‑point testing, sensor initialisation, and documentation
• Performed onsite verification against Des‑Op, final calibration, controls commissioning, paperwork, and handover demonstration to Baystar​

Key Technical Points:

• HMI on panel fascia for clear local system overview
• Structured bench testing of the Jace program before it left the workshop
• Commissioning approach covering both plant controls and BMS interface​

Results

✓ End‑to‑end delivery: One partner from design and panel build through to final commissioning

✓ Quality assurance: Panel drawings, inspections, bench tests and full commissioning documentation provided

✓ Operational confidence: Control logic proven against the designer’s philosophy and verified on site

✓ Clear commercial structure: Milestone payments aligned with panel delivery and successful handover​